However, that symptom is often associated with a leaking pump gasket or a pump head valve having failed. Disassemble check valve assembly, clean or replace faulty parts. Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop. Took the belt off and both engine and motor turn easily by hand. They said nothing was wrong with the motor. Put back on & tried again. I also removed the valve assembly and dissassembled and rebuilt that. Im in the process of replacing the rings but my concern is the that there is now this gunk in my tank and air lines, Whats the best way to flush everything clean? Im not a mechanic and I do appreciate someone commenting. ABAC Catalogue 2021: all the compressors, tools and accessories your business needs. Please update me with a comment. Air compressors sometimes have duty cycles. 2. Took the top off the head and the valve plate parted and the flapper plates scattered around the floor. Removed belt & motor runs in ccw direction from output shaft end like its supposed to.. I would think that a 3 HP compressor may be border line portable. Be sure to dump all the air before opening any fittings. The tank valve isnt blocked because the air goes into the tank, and doesnt come out with the line to the valve fitting disconnected. ABAC Products - CompressorPros LLC Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Motor turned on ok from 0 PSI and pumped to 125PSI. Model# 516-051 what can I do to fix it. The pistons are moving up and down and compress the air from atmospheric pressure up to full tank pressure. Please refer to photos. Thank you. I have a Porter Cable 24 Gallon from Tractor Supply. There are a couple of small pipes coming off the piston head, looks like on top of the inlet valve side of the pistons, they are broken off and do not connect anywhere. that has to be upgraded to 1/2. 5. I replaced the belt, the wiring to the motor, and put on a new pressure switch. I have a NorthStar (25653) 20gal compressor and want to use it with a pressure blaster. : )[ Support Seeker ]Patrons and Other Support: http://wp.me/P6ivyU-1wTBuy Anything on Amazon and support Seeker when you use this link: https://amzn.to/2PeHRfq[ Shop ]Seeker Junk Store: http://www.svseeker.com/wp/sv-seeker-2/shop/Junk Store on Amazon http://www.amazon.com/shop/svseeker [ More ]Volunteer https://goo.gl/Lo1p6yAbout Us: http://www.svseeker.com/wp/sv-seeker-2/about-us/FaceBook Page: https://www.facebook.com/SailingVesselSeeker/FaceBook Group https://www.facebook.com/groups/svseeker/Blog: http://www.svseeker.com/wp/blog/ Its my experience that the pump doesnt care about the size of the outflow tube from the pump head to the tank. We can service it! Plugged her in and she started first try! Abac Air Compressors | Catalogue 2021Page 32 Remove the belt. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. If I run it with the tanks open the motor continues to run fine. Are you saying that the hose burst, not at the clamps but mid-hose, before the compressor reached the normal cut out pressure, and the hose is rated for 300 PSI? If so, I cannot understand why there would be need for a check valve up near the pump head. tested at 200PSI and 1/2NPT fittings no hardware included. Turn on power, check fuse, breaker, or motor overload. Knock occurs while compressor is loading. The system is 99% complete minus the auto valves. Please upload 3 or 4 photos of what you are asking about so all visitors can see and comment. ABAC Compressor problem | Power Equipment Forum Oil change for an ABAC direct drive air compressor - YouTube So far this is work well for light to med work that I have done. ABAC Genesis Air Compressors - Total Air Supplies Using power cord that came with it and foot pedal. Thank you! No not using extension cord. Check for bent crankshaft. Abac Air Compressor - 5.5HP - Static Belt Drive - 200 Litre This one Ive no idea, Juan. Check for leaks or restriction in hose or piping. I have a very old compressor (areograph) that Im trying to restore. 2. You have a compressor that was built on a Monday or Friday (:-), or how are you getting power to the compressor. The correct maintenance is paramount to this perspective. You are now on the rotary screw compressor page, but there's also the reciprocating (piston) compressor page and the portable (diesel) compressor page. This makes it pull in air throw the cooler. Receiver does not hold pressure when compressor shuts off. It releases the pressure on the head and the line seam to let more of the air in the head to the tank get in the tank,( as it seem to be a smaller amount let off to waste. So continuity was checked through each wire & terminal, through the disconnect switch terminals & the pressure switch. 4 Pages. That being the case, move it so that the plug from the compressor reaches a wall plug as close to the power panel as possible, preferably a plug with no other appliances using power from that same line. fortunately I have been able to use the compressor without the long arm from the flywheel connected to the plunger at the top, since moving the plunger rod up or down had no effect at all. I will be add extra 30 or 40 GAL tank and will be adding 3/4 copper line cooler water drain soon. I know this likely is not nearly enough information, but all I have is some motor and pump information. As an Amazon affiliate, we earn from qualifying purchases. Refrigerated Dryers This morning I was able to get the motor to pump to 125 PSI and have the pressure valve cut out. Im sure it needs new oil, etc.2) Do you think the bogging down is being caused by the belt tension? Start by loosening them and see if the top will lift. Shamma, only one of the uploads has a video. 4. All of the steps taken are necessary to fine tune where the problem on the compressor is located. Well, since its a Clarke, can they not help you find service? Anyone else have some thoughts for Joe on this? Its my experience that the pump doesnt care about the size of the outflow tube from the pump head to the tank. FORMULA Rotary screw compressors. On Manua.ls are currently 18 manuals available. A soap solution 1 part liquid dish soap to 10 parts water, brushed onto areas and fittings, should help pinpoint it. 1. 3. I have a Snap-on compressor model# BRA8WH serial# BA22959. Heres Why & How to Fix. i attached the video file again just for clarification that the whole knob only moves and not separately from the red ring, try downloading the video, i tried and it works. It has a pressure release valve in each head where some higher end pumps would have unloaders (I believe). Remove the compressor cylinder head and inspect for foreign matter on top of the piston, clean, add a new. ABAC ABC5-2380V 5 HP 208-230 Volt Three Phase Two Stage Cast Iron 80 Gallon Compressor . It just is struggling to build pressure. That sure helps. , Jonny, in your post you refer to one of motors was red hot. Made jumpers & bypassed pressure switch. With luck, a kind Abac owner will have experienced the issue with their compressor that you are having with your Abac, and add some information for you. Please use the search box or the pages with links to locate and read them. I need to know the positions these need to be in. Installed it within 4 ft of breaker box, with disconnect switch with non20 amp fuses in between . Maxair has been offering an unmatchable quality of service for decades, both repairing and maintaining air compressors from ABAC and other brands alike. Pipe air intake to less humid air source. HVLP, Conventional Sprayers Air-Line Regulators, Graco Ultra Max II 490, 495 PC Pro Stand Breakdown, Graco Ultra Max II 490, 495, 595 PC Pro Lo-Boy Breakdown, Graco Ultra Max II 490, 495, 595 PC Pro Hi-Boy Breakdown, Graco Ultra Max II 490, 495, 595 Hi-Boy Breakdown, Graco Ultra Max II 490, 495, 595 Lo-Boy Breakdown, Graco Ultra Max II 490, 495 Stand Breakdown, Ingersoll Rand Gas Reciprocating Compressors, Graco Linelazer 3400 Line Striper Parts Breakdown (248861), Graco Linelazer IV 3900 Line Striper Parts Breakdown (248863, 248862), Graco Linelazer IV 3900 and 5900 Line Striper w/Auto-layout Parts Breakdown, Compare Graco LineLazer IV Stripers Archive, RotoFlex II Hose Replacement RTX 750 and 1000. If it isnt the motor itself, the only other thing in the air path from the compression area to the tank is the high-pressure valve or valve plate. ABAC SPINN SPARES - Air Compressors Direct Supplies UK Abac belt driven compressor video service valves plates and gaskets replacementNote! My goal is to share knowledge about industrial air compressors and compressed air systems: to make compressed air understandable for everyone! Thank you. I fear Im not understanding the question. Bleed tank! Heres where you can find the answer or post your own question about that brand if no answer if desired! Motor turned on no problem. Make and model of compressor? Well howdy, Pontiac976. Hey I am just trying to change out our tires and my husband ended up hitting the tire on the inside until the cap thing flew off and we got the tire off. Hmmm. If its a belted compressor, remove the belt and cycle the pump by hand. because I wanted to see what I was working with first.She runs great until around 45 psi then it bogs down. Some have the PRV and gauge ports in the base, others have them plumbed in a line. Still blew fuses. Downloaded or not, I dont see any video, Shamma. OK, dont sweat that. Motor and compressor runfine but no air into tank but can feel air escaping from underneath tank as it runs. If put a in line 1/2 check valve before the cooler this may cut down the line length for the loader speed up the pressure release to the head. Provided below is a general list of common air compressor problems, and a few quick fixes that may help solve your dilemma. Replaced the belt. Hey, if the duty cycle is advertised as one hour steady use, and youre using the air tool that came with the compressor, then its one of two things. I have a 80 gal Dewalt 240 v 5 rhp (. I released the pressure from the tank down to 80 PSI and turned on the pressure control switch. Replacement ABAC American Air Compressor Parts Call us for pricing on Air Compressors, Lubricants and Parts! See the page Ive moved this post to, and contact Abac directly with your model. 3/8 Npt to 1/2inch coupler H style industrial (these are the highest flow of the Industrial) by Milton. Empty the tank and check that the tank check valve is working OK. im awear my kobalt compressor model 0300841 is out dated what can i do to replace, repair,modifie the regulator. Via Cristoforo Colombo 3 4. Using it with high speed carving tool, Vortex F5. Sealey Air Compressor Troubleshooting - YouTube i accidentally locked my brand new oilless air compressor regulator knob how can i unlock? At this point, I have concluded when the motor is trying to start with air in the tank with 80 PSI it is unable to start. Tighten the bolts on the air compressor. Ask a question. Limit air usage to compressor capacity by using fewer or smaller tools. Air in tank (as little as 20 PSI), high and low pressure lines connected-> motor will start, strain, and then stop, 3. The problem I see that ever one has when adding a cooler the extra length tub or hose in there cases is the length tub to the check valve. Receiver does not hold pressure when compressor is unloaded. I took your suggestion and purchased a water-trap to replace the water-trap regulator combo I originally installed at the air compressor tank. So it should dump in the same time frame as it did. It has a hard time building pressure. As it builds pressure in the tanks it slows the motor from turning and will either stop the motor or make the belt slip. The flowing of air down the lines will eventually drive debris ahead of it and out the end. The GENESIS compressor is ideal for OEMs and the medium size industrial and assembly aplications. Then let the vertical aftercooler do its job.2) If its okay to used a water trap/air regulator at the compressor tank, will I damage the water trap/air regulator from the compressed air heat?3) air compressor system is being used for spray painting. The rings on my compressor have gone bad resulting in a tan oil/moisture mix when I drain my tank. Where continuous airflow is required, ABAC's screw compressors are the best choice. Thank you. Replacement ABAC American Air Compressor Parts Every detail at your fingertips! We recommend a full change . I think it was a mistake to stretch the spring that pushes down on the brass valve disc out a little bit, since it was almost completely flat. Heres Why & How to Fix, DIY Water Separator For Compressed Air Lines How to GUIDE, Fixing a Leaky Air Compressor Hose How to Guide, Information on Charge Air Pro Air Compressors. Being so far away from the house and awkward to get to a closer plug socket do I have any other option on testing my theory? 1. ABAC complete offering of piston compressors, oil-injected screw compressors, tools, accessories and more! Anywhere, as is noted on their website abacaircompressors.com. If so, do you drain the tank to get rid of condensed water? I have put different motors on it that work in other compressors with the same result. Would this tube size tube hurt the pump taking too much compressed air out of the pump too fast. If so, tighten it shut. As to the bogging down, Id check the capacitor if it were me. Theres a page on this site about how to do that. All ABAC catalogs and technical brochures - DirectIndustry 6 hp) motor. The issue sounds like its power related for sure. Abac Compressors - Total Air Supplies ABAC is a leading compressed air solutions company, providing the best compressors to fulfil even the most demanding needs. Filter by. Turned it off, and when I tried to turn it back on the motor couldnt get the belt moving.So, couple of questions:1) Does anyone have the old service manual for this girl? Quote:You sure seem to be pretty knowledgeable about compressors. Granted, cool, dry compressed air is better for downstream applications, but after-coolers are themselves expensive, and use expensive energy typically. Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. The Pro User's ATF-S Piston range has been designed with ease of use in mind. In scenario #4, I then let the motor run for several seconds and eventually screw in the high pressure line to the compressor. 3. With the Pro User's range, you can rest . That means that they are designed to run for a period of time, and then must be shut off and allowed to cool before they are run again, or they 1st go off on thermal cut out, and 2nd start to damage the motor. Ive added a photo of what I believe is your compressor so folks can see what were talking about. HiBeen reading with great hope but cant find a direct answer to my issue. Further, the output of the compressor is limited by the fact that the motor is 115 V. Going to a larger regulator will do little to improve the flow. 118 Pages. Stay oil-free. I have an old Emglo electric wheelbarrow type compressor. Do you have any recommendations on what the trouble is and how I could address them? I swapped each wire one at a time so its like for like. If you wish to pose a question to other Abac compressor owners, you can do so using the comment form below. The cooling fan on the backside works but the compressor will not kick on. "@context": "http://schema.org", the flapper valve of my compressor is broken so i change the whole compressor to repair the broken compressor, and by just over night when i check the new installed compressor it turned out that the BRAND NEW installed compressor encountered same problem. 2) Not likely that a filter at the outlet from the tank will get overly hot from the air heat. I took the belt off and the motor runs fine. However, with the tank empty of air, power cord out of socket, look at the top of the piston / cylinder and look for cap screws or bolts. Add a new gasket and reassemble the head. The bleeder line on the head stay the sameAnd goes back to the air regulator pressure switch release. ABAC 1129740357 Wall-Mounted Air Compressor Instruction Manual Not sure what else to do? I got it non working for a deal but have never gotten it to work. 3HP, 30gal tank. Your post was moved to this page as we couldnt determine what it is you were looking for with regards to your compressor. My 60 gallon compressor sounds like it misfires as pressure gets to 80 or 90 psi and above. If you have a question about an Abac Air Compressor, thats the logical first place to start. Refrigeration Air Dryers. From old photos on the internet of similar compressors, it looks like these used to connect into the tank too via a separate connection. What I did since then is. My first thought was that was the motor capacitor failing, but if a change in motors did not resolve the issue, I would look now to the valve plate in the cylinder head to be a likely candidate. As far as the fittings go, as long as they fit, and they dont leak, any will do. Bit hard to answer that Bill without knowing if we are talking about one of their piston type or rotary screw type compressors, the latter being a bit more complex, yes? The most popular are: Abac A29B 90 CM3 Since then blew several fuses. continuous duty at 175psi.2) Aftercooler manifold 3/4 type L copper piping, 72 total run ( See attached picture)3) Air line from aftercooler manifold 3/4 type L copper, 20 total run.4) 3/4 combination water trap/air regulator, 11oz bowl make, THB installed at compressor tank..5) 3/4 air filter system including water trap/air regulator, coalescing filter and desiccant dryer 11oz bowls. 33 Legion St Maywood, IL 60153 1 (773) 523-8200 Air Compressors Condor Technologies Products Vacuum Pumps AirEnd Parts & Accessories Lubricant, Oil, Coolant Rebuilt Air Compressors Surplus Parts Air Compressor Filters There is a cast # 335 with a stamped area following with what appears to be i 10 (capital i and the number 10) The only other identification I could find on the pump is under the air intake on the head, in the machined surface directly below where the 1 NPT port is. Print. $ 119 Compressed Air Basics. I should add that Im planning to paint a car in the very near future and Im paranoid about oil coming out of the lines and contaminating my paint job. ABAC Tech patented technology provides a smooth start-up and low motor loads, delivering powerful and uninterrupted compressed air. Since you should, normally, drain the tank of air regularly, this will purge the tank in time as well as voiding new water / crud build up. Before tackling that, pull the tank check valve and ensure that it is not blocked in any way, will you? I have replaced the check valve and unloader valve, Belt is properly tensioned. Now it wont build pressure and air is flowing a lot as compared to before from the large port on the side of the cylinder head. I have changed the electric motor. up dated:So the cooler I used was B&M super cooler #70266, the Dimension 11x8x1.5aluminum construction. I then removed the unloader tube and again the motor was able to turn on. Turned on the pressure control switch. I cant seem to find the problem im having. Their screw compressors are designed for continuous air flow, low noise, greater efficiency than reciprocating pump compressors, and they profess to offer longer life expectancies than piston type compressors. Remove the compressor cylinder head and inspect for foreign matter on top of the piston. I have a 220v 500a60 Sanborn compressor that I am having some issues with. The Abac compressors website offers a portal to a broad range of parts supply and compressor service information. DO NOT POSITION WEIGHTS/OBJECTS ON THE COMPRESSOR (VASES OF FLOWERS, ETC.) The motor should have enough power to pump with back pressure due to the new capacitors. As soon as I close the valves and start to build pressure it slows again. When I run my craftsman 60 gallon compressor smoke starts coming out of the intake port once it warms up. I know the hole on the left will be fitted to the compressor pump with a check valve. Then search via the search box and the model to find your manual. Pump sheave turns freely by hand? Yes, youve got a slurry of water / oil and gunk in the tank. There are many pages linked below, each addressing many of the issues compressor owners may encounter with their compressor. 1) Nope, its common to have a filter (water trap) at the exit from the tank to the mains. Page 31 Are you using this compressor for business.. perhaps for painting? The gun keeps leaking. I have an older Coleman Powermate (model cl0502713) with an air regulator that isnt working. And if you have a tip for another compressor user? No auto unload and show air pressure high and then stop compressor plz ansme. compressor pressure relief valve bleeds air, compressor pressure switch is leaking air. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. at about 20lbs the motor over heats. That was a great suggestion to junction all the ball valve drops at the after cooler manifold and add an auto drain.. Parts have been order to install auto drains. What am I doing wrong??? It was still hooked up on the test bench & they showed me that it would run, but no load was put on it. I made up a frame and bottom support toke three shroud screws out got longer one to hold the upper frame and the lower support helps take some of the weight off. Best Pipe for Air Compressor Lines Pipe Materials or Air Line Plumbing Guide, Can I Use an Air Compressor as a Pressure Washer? Replaced the caps but I still have the same issue. The air after two or three in heat day back to back the top in line hot enough to burn you but at the bottom you can hold it no problem pretty cold.